ERP Business Analysis & Process Architecture
Eliminating operational chaos before ERP software configuration. VDI-standard functional specifications, multi-level BOM cleaning, and lean production order routing.
Why ERP Configurations Stumble in Manufacturing
Most failed ERP projects do not fail due to software limitations. They fail because companies attempt to digitize broken master data and bureaucratic, uncalibrated shop-floor workflows.
Multi-Level BOM Restructuring
Reconciling engineering drawings (CAD/PDM) with actual production routings. Creating clean modular bills of materials that prevent phantom shortages and unposted variant changes.
Work Center & Routing Standards
Calibrating realistic machine setup times, cycle times, and scrap allowances based on empirical shop-floor telemetry rather than outdated theoretical planning figures.
VDI-Standard Functional Blueprints
Authoring crystal-clear Lastenhefte (requirements specifications) that prevent software vendors from exploiting vague statements to bill high-margin change requests.
MES-to-ERP Interface Protocols
Defining exact handshake points between shop-floor terminal bookings, machine CNC controllers, and financial ledger postings to ensure real-time inventory accuracy.
Engagement Scope & Deliverables
Engagement Scope: Structured 30-day blueprinting sprint | Customized to manufacturing depth and system landscape
- Complete Functional Specification Blueprint ready for system integrator tendering
- Master Data Governance Playbook defining item naming and BOM maintenance rules
- Validated Shop-Floor Production Order Workflow standard operating procedures