Shop-Floor Data Pipelines & Shadow IT Removal
Eliminating the shadow spreadsheet empire across your plant. Lightweight, automated data pipelines connecting machine controllers directly to your ERP.
The Silent Drag of Plant-Floor Spreadsheets
In discrete manufacturing plants, 25 to 45 hours each week are squandered manually copy-pasting numbers between machine shift logs, Excel tables, and ERP screens.
Automated Discrepancy Alerts
Lightweight event bridges that detect variance between CNC cycle completions and ERP work ticket bookings in real time, alerting foremen before shifts end.
Remnant Stock & Coil Synchronization
Custom sheet and coil remnant tracking workflows that update ERP inventory instantly upon cutting plan execution, recovering valuable materials.
Secure On-Premise Documentation Search
Local, GDPR-compliant semantic search over machine manuals, maintenance logs, and welding procedure specifications without sending intellectual property to external clouds.
Zero Vendor Lock-In
All pipelines are built on open industrial standards (Python, REST, SQLite, MQTT), fully documented and owned 100% by your engineering team.
Interactive Excel Shadow IT Cost Calculator
Simulate weekly spreadsheet hours and estimate annual EBITDA leakage for your plant headcount.
Sprint Engagement Scope
Engagement Scope: Focused 20-day implementation sprint with complete source code transfer
- Architecture and deployment of tested shop-floor ETL pipelines
- Retirement and migration of critical offline dispatch spreadsheets
- Full source code transfer with automated health monitoring and alerting